Why 3D Printers are Useful

Who wouldn't want a machine that can make almost anything? 3D printing is useful for manufacturing  because it is an additive process. It lets you make personal parts and gives you the ability to build quick prototypes.

3D printers are practical because 3D printing is an additive process. In other words, instead of starting with a block of material and shaping it until you attain your part, with 3D printing, the machine builds your part one layer at a time from the bottom up.

For the same price, and with the same machine, you can make personal parts. For instance, you can have a toy with your name on it and I can have a toy with my name on it for the same material cost.

Another useful application of 3D printers is the ability to make quick working prototypes. You can think of a product, design it on a computer with a CAD program, print and hold your idea in your hands.

3D printers are terrific for people who like to make things. The ability to hold your thoughts in your hands is going to change the manufacturing industry.

The 3-D Printer: The Dream Machine

Have you ever wanted a machine that could make almost anything? A machine like this is now becoming easier to own. Desktop 3-D printers are storming the market. A 3-D printer is a machine that can make objects out of plastic, anything from an iphone case with your initials to a fully functional whistle. Essentially, it can make anything you can imagine. 3-D printers have been around for over 30 years but have been primarily industrial and experimental rather than a personal product. Recently, companies have been making 3-D printers that are a lot more affordable. Until recently, they still cost more than $1,500. There are many individuals getting into the 3-D business and trying to design a machine that is both affordable and reliable. A new company has recently emerged with a printer called the Solidoodle that costs $500.

Imagine a machine that is a foot wide, a foot tall and a foot long made of stainless steel. It is like a very precise hot glue gun. It takes plastic filament and heats it up to its melting point, from 210°C - 250°C. A stepper motor, a very precise motor that measures in steps, pushes out the melted plastic filament in a very thin strand (0.3 mm). The strand is approximately the thickness of a strand of human hair. There are different types of plastic you can use. One of the most common ones is ABS (acrylonitrile butadiene styrene). ABS is the same plastic used to make Legos and most toys. You can buy the plastic in 1 kilogram (2.2 lbs.) spools of filament. The current price for a spool is around $45.00. According to the companies, these spools should last you awhile. You can buy different colored spools. Right now you can only make monochrome objects. So if you put red plastic in the 3-D printer, the object will be all red and if you put green, the object will be all green.  

The thin strands of plastic are put on an aluminum plate that is heated so the plastic will stick to it. The 3-D printer then prints layer after layer of your object until your object is finished. How does the robot know what to print? To make something on a 3-D printer, you have to first design it by using 3-D modeling software such as Google SketchUp, Maya or any other modeling software that can save in STL (STereoLithography).  You can also go to a website called Thingiverse.com that has thousands of designs that you can download and print.

I think that in the next 10-15 years, most people who already own a computer and an ink jet printer will also own a 3-D printer. Picture wanting to have something and being able to hold it in a matter of hours. 3-D printers are revolutionizing manufacturing.